Fermentation Tanks
Fermenter is also called CCT (Cylindrical Conical Tank), FV (Fermentation Vessel), primary fermenter or unitank as they are used both for fermenting and storage. TONSEN stainless steel fermenter can be individually temperature controlled through glycol jackets and are fully equipped with accessories such as pressure relief valve, CIP cleaning ball, sample valve, manhole,etc Fermenting is the process during which the yeast transforms the wort into beer. Bright beer takes place after fermenting and mainly function is to make the beer more clear and store a longer time. The fermenter can be top manhole or side manhole according to different client requirement for lager or ale beer brewing.
Fermentation Tank Specification
Tank Capacity: | 1000L/10BBL (+25% Headspace minimum) |
Interior Shell: | SUS304 full welded; TH=3mm |
Exterior Shell: | SUS304 full welded; TH=2mm |
Welding: | 100% TIG welding with pure argon gas shield |
Interior Finish: | Sanitary 2B finish, Pickled and Passivated; |
(8K Mirror finish optional) | |
Exterior Finish: | Oil brushed finish(2B, 8K Mirror finish optional) |
Polishing | Interior full polished to 0.2~0.4 μm without dead corner |
Insulation: | TH=80mm with low thermal conductivity PU |
Cooling: | 35% Glycol liquid -5℃ |
Cooling Jacket: | Dimple plate on bottom and side wall, welded without over burning |
Jacket test | by water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours |
Jacket Working Pressure: | < 2bar/30psi |
Tank leakage test | by water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours |
Tank Working Pressure: | 2bar/30psi |
Dished Top: | Dished top full polished |
Conical bottom: | 60° cone (customize) |
CIP Ball: | Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs |
CIP arm: | with four-way connection and butterfly valve |
CO2 blow-off arm: | with butterfly valve (Removable) |
Sampling Valve: | Full sanitary sampling valve |
Hydraulic shock pressure gauge: | on CIP arm |
Rotating racking arm: | Horizontal mounted at cone with butterfly valve |
Discharge arm: | With butterfly valve, Removable and easy to clean |
Glycol water port: | In/out port on side wall and cone; |
Thick wall pipe thread (Top or bottom design available) | |
Legs: | 4pcs completely SUS304 legs with braces; |
heavy duty foot pad | |
Accessories: | Complete valves, fittings and all parts, Tri clamp/DIN Union available |
Brewhouse is various in combinations of vessels, of course to achieve the same four steps mashing, lautering, boiling, whirlpool, by special brewing intentions of brewer including wort output, wort gravity, sparging water, brews in certain time, brewing method etc. Tonsen accepts special design for these variations.
Heating Methods: Electric, Steam, Gas fired
Vessels: 2/3/4/5 Vessels;
Regular: MLT+BKW+HLT
Plate Heat Exchanger
Motor: CE/UL Listed
Pumps: CE/UL Listed
Oxygenator
Working Platform
Brewhouse Pipelines and Valves
Optional:
Grist Case
Wort Buffer Tank
Hop Back
Platform with Sink
Flowmeter
*Tonsen Fermenting system:
according to our standard configuration, the complete beer brewing equipment with 6pcs two batches beer fermentation tanks or with 12 pcs one batch fermentation (based on 12 days fermenting period).
The inside and external of tanks are adopt international standards 304 stainless steel material, mirror polished up to ≤0.8um≤0.6um≤0.2um polishing quality standards, fully meet the PLC automatic cleaning and disinfection of the controlled system requirements. Cone 60° resist compression design, with sample valve, CIP arm, racking arm, pressure gauge, solenoid valve, safety valves and so on.
Brewery Equipment Request | Components |
Milling system | Malt Miller |
Brewhouse System | Mash/Lauter/Boiler/Whirlpool Tank/Hot water tank |
Wort pump | |
Heat exchanger | |
Steam boiler (optional) | |
Platform and Other accessories are matched | |
Fermenting system | Fermenter tank and BBT (Bright beer tank) Grinded SS304 with 2 layers |
Cooling system | Chiller and Glycol water tank (Ice water tank, cold water tank) |
CIP System | Sterilization tank & Alkali liquor tank & CIP pump |
Control system | PID or PLC (SIEMENS program) as option |
Packing system | Bottling/canning/kegging machine |
Trade Term | EXW, FOB, CRF, CIF |
Payment Term | T/T in advance |
Brewery Equipment Request | Components |
Milling system | Malt Miller |
Brewhouse System | Mash/Lauter/Boiler/Whirlpool Tank/Hot water tank |
Wort pump | |
Heat exchanger | |
Steam boiler (optional) | |
Platform and Other accessories are matched | |
Fermenting system | Fermenter tank and BBT (Bright beer tank) Grinded SS304 with 2 layers |
Cooling system | Chiller and Glycol water tank (Ice water tank, cold water tank) |
CIP System | Sterilization tank & Alkali liquor tank & CIP pump |
Control system | PID or PLC (SIEMENS program) as option |
Packing system | Bottling/canning/kegging machine |
Trade Term | EXW, FOB, CRF, CIF |
Payment Term | T/T in advance |